Manufacture your entire garment from scratch—exactly how you want it.
At Greenlayer, we specialize in fully custom apparel designed and built from the ground up. With over 20years ofexperience in cut and sew garment manufacturing, we help brands go beyond stock blanks tocreate something truly their own.Whether you're an established brand looking to scale or asmall teamdevelopingbranded uniforms, ourprocess is designed to guide you from concept to final delivery—with full control over fabric, fit, color,trim, and branding.
Get Started: Our Cut & Sew Process
Step 1: Share Your Vision
Tell us about your garment idea:
• What type of garment are you creating?
• What fabric or performance features are you envisioning?
• How many pieces do you need?
• When do you need them delivered?
Step 2: Design & Approval
Collaborate with our creative team to bring your concept to life. We’ll develop digital artwork,sourcefabrics, and provide pricing based on your needs. You’ll review and approve the final design beforeproduction begins.
Step 3: Sampling & Production
We’ll produce a sample based on your specifications. After your approval, full production begins withstrict attention to detail and quality control.
Step 4: Delivery Made Easy
Once production is complete, we handle all packaging and shipping—ensuring your finished productarrives at your doorstep on time.
Why Cut & Sew ?
- Truly Custom–You’re not just printing on blanks; you're building your garment from raw fabric,with complete freedom in material, silhouette, and details.
- Scalable–We support both emerging brands and large-scale production needs.
- Creative Collaboration–From concept sketches to final design, we’re with you at every step.
- Global Manufacturing–Production available both domestically and overseas to meet yourbudget and timeline.
- Full-Service–From in-house design to fulfillment and delivery, we manage the entire process
Our Full Cut & Sew Services Include
- CreativeConsultation–We begin every project with a discovery call and brand assessment.
- Material Sourcing–Access to premium technical and lifestyle fabrics, sourced domestically andglobally.
- Design Support–Full design services from mood board to mockup.
- Pattern-Making & Grading–Custom patterns built for your sizing and fit goals.
- Prototyping & Sampling–Visual and physical samples created for refinement.
- Production Runs–Smallto large-scale manufacturing in the USA or abroad.
- Custom Packaging–Includesretail-ready hang tags, labels, and branded experiences.
- Fulfillment & Shipping–Warehousing and global distribution services available.